How Current Coils Work in Calibration

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What is a Current Coil?

A current coil is a component made by winding a conductive wire through which electric current flows. It is widely used in power measurement, control, and calibration systems. Its primary functions include carrying current, generating magnetic fields, or inducing current.

While its specific function may vary across different devices, the underlying principle remains the same: either generating a magnetic field from current flow or inducing a current from a magnetic field.

Current coils can function as standalone devices—used in conjunction with standard current sources—or be integrated into instruments such as energy meters, current transformers, and relays as critical functional components.


Working Principle and Applications

1. Generating Magnetic Field When Energized

According to Ampere’s circuital law, when current  flows through a coil, a magnetic field  is generated around it. The strength of this field is proportional to the current and the number of turns :

B ∝I×N

2. Magnetic Field Induction or Activation

In measurement devices: The magnetic field is sensed by other components and converted into voltage, current signals, or mechanical action.

In calibration or reference applications: The coil generates a known and stable magnetic field for reference measurement.


Application

Operating Principle

Typical Equipment

Energy Meters

Current coil generates a magnetic field which interacts with the voltage coil to rotate an aluminum disc

Induction-type Meters

Current Transformers (CT)

The primary winding acts as a current coil; high current creates magnetic flux that induces a scaled-down current in the secondary

Power Measurement Systems

Electromagnetic Relays

Magnetic force from current coil pulls armature to switch the circuit

Control & Protection Devices

Power Calibrators

Output standard current for calibrating measuring devices

Calibration Equipment

Clamp Meter Calibration

Coil generates reference magnetic field sensed by clamp meter

Clamp Current Meters


Introduction to TD1020 Current Coil

TD1020 is a series of multi-turn current coils designed based on the ampere-turn equivalence principle. It is used together with the TD18 series standard current sources to calibrate clamp meters with accuracy class 1 or lower.

TD1020 Current Coil 1


Example Application

Imagine you want to calibrate a clamp meter rated for 1000 A, but your test setup can only provide 10 A. By using a 50-turn TD1020 coil, the clamp meter can sense an equivalent 500 A field due to magnetic flux multiplication:

Equivalent Current = Turns × Actual Current

For example:

·Actual current = 10 A

·Turns = 50

·Equivalent current sensed = 500 A

This allows high-current simulation under low-current conditions, improving safety, efficiency, and cost-effectiveness for lab or on-site applications.

Current Coil TD1020

Technical Specifications

Model

TD1020-50T-20A

TD1020-50T-40A

TD1020-100T-20A

Coil Turns

Center 50, Sides 25

Center 50, Sides 25

Center 100, Sides 50

Max Input Current

22 Arms

44 Arms

22 Arms

Equivalent Output

1000 A

2000 A

2000 A

Continuous Working Time

≤11 A: Continuous; >11 A:   ≤30min

≤22 A: Continuous; >22 A:   ≤30min

≤11 A: Continuous; >11 A:   ≤30min

Dimensions (mm)

410×330×165

410×330×165

410×330×135

Frequency Range

DC, 45Hz–400Hz

DC, 45Hz–400Hz

DC, 45Hz–400Hz

Measurement Uncertainty

DC: ±0.3%;  AC: ±0.3% @50Hz, ±0.5% @400Hz

Notes

During calibration, ensure the clamp meter's jaw is aligned with the center of the TD1020 coil column to avoid additional measurement error.


Key Advantages

✅ Low-cost simulation of high-current conditions: Safe and efficient

✅ Portable and convenient for lab or field use: Compact and easy to transport

✅ High calibration efficiency: Ideal for batch calibration of various clamp meters

✅ Full portable calibration solution: Works seamlessly with the TD18 standard source series to provide a stable reference magnetic field

TD1020-

If you want to know more, please feel free to contact us.


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