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TY2200 Surface Magnetic Distribution Automatic Testing Device

TY2200 is a device dedicated to automatically measuring the magnetic field distribution on the surface of magnetic materials and motor rotors. It mainly consists of a test platform (with built-in digital Tesla meter, probe positioning device, rotating chuck, motion controller), computer and software. It can perform fully automatic three-dimensional scanning of the surface of the sample, automatically calculate the surface magnetic distribution of the magnetic material, the magnetic parameters of each pole, and draw the surface magnetic distribution curve.
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TY2200 Surface Magnetic Distribution Automatic Testing Device

TY2200 Surface Magnetic Distribution Automatic Testing Device tunkia

*Above picture is only for reference, subject to actual delivery

1. Summary

TY2200 is a device dedicated to automatically measuring the magnetic field distribution on the surface of magnetic materials and motor rotors. It mainly consists of a test platform (with built-in digital Tesla meter, probe positioning device, rotating chuck, motion controller), computer and software. It can perform fully automatic three-dimensional scanning of the surface of the sample, automatically calculate the surface magnetic distribution of the magnetic material, the magnetic parameters of each pole, and draw the surface magnetic distribution curve.


2. Features

Digital Tesla Meter: Measurement range: 0~2000 mT, minimum resolution: 10 μT, measurement uncertainty up to 0.5%.

Hall Probe: The probe sensing chip is encapsulated by wear-resistant material, which is elastic and not easy to break.

Rotating Test Platform: The test platform is equipped with a rotating chuck, which is driven by a precision motor to drive the sample under test to rotate in the W-axis direction.

Positioning Device: driven by a precision motor, the software can drive the Hall probe to achieve precise movement.

High Load Capacity: It can test large motor rotors weighing up to 50kg.

Motion Control: Motion control has two modes: software automatic control and button manual control.

Light Grating Alarm: The test platform is equipped with a light grating alarm system to ensure safe operation.

Pneumatic Chuck (optional): Programmable to facilitate quick clamping of samples under test.

Scanner (optional accessory): You can quickly input sample information by scanning the QR code on the sample.


3. Applications

Ring Specimen Testing: It can measure cylindrical permanent magnets, multi-pole magnetic rings, magnetic tiles, large, medium and small motor rotors, magnetic rollers and other specimens.

Measuring Surface Magnetic Parameters: It can test the number of poles, polarity, peak value of magnetic pole, angle, area, width, half width and height, magnetization angle; the results of each surface magnetic parameter include maximum value, minimum value, average value and standard deviation. wait.

Draw Surface Magnetic Curve: Draw X-Y rectangular coordinate magnetic field distribution diagram, polar coordinate magnetic field distribution diagram, 2nd to 32nd harmonic analysis diagram, three-dimensional magnetic field distribution diagram, etc.



4. Specifications

Tesla Meter

Measuring range

02000 mT

Minimum resolution

10 μT

Optimal measurement uncertainty (k=2)

0.5%

YZ Axis ①

Range

Y axis: 0200 mm

Z axis: 0300 mm

minimum resolution

0.01 mm

positioning accuracy

±0.02 mm

W Axis

Range

0360°

Concentricity

0.1 mm

Fastest rotation speed

10 seconds/turn (typical value) ②

Specimen

Specifications ③

Chuck clamping range

Outer diameter: Φ 8 mm180 mm;

Inner diameter: Φ 62 mm170 mm

Diameter

Max Φ 350 mm

Weight

Max 50 kg

Note: ① If the specimen size is out of range, the user can customize the YZ axis range according to needs.

② The rotation speed will decrease as the weight of the sample increases.

③ If the specimen exceeds the above inner diameter and outer diameter clamping range, an additional chuck or customized tooling can be selected.



5. Testing Software

Fully Automatic Test Software For Surface Magnetic Distribution

TY2200 Surface Magnetic Distribution Automatic Testing Device tunkia

The system is equipped with automatic test software. In addition to setting parameters, the software can automatically complete all measurement processes.

Users can configure the test plan through the software, including starting point, stop point, movement speed, minimum step value and other parameters. After loading the test plan, the probe can be automatically positioned to the starting point and start testing with one-click operation, which is very suitable for the same specifications. Rapid batch testing of samples.

The measured magnetic field value and magnetic field curve are displayed in real time, the sampling waveform can be monitored in real time, and the test process can be stopped at any time.

The software can automatically detect the zero point of the magnetic pole sector and optimize the control of the motor so that the start and stop points coincide perfectly.

Set alarm, and the upper and lower alarm limits can be set arbitrarily; and the test can be stopped after an over-limit alarm is selected.

It has a sine wave comparison function, which can compare the measured curve with a standard sine wave.

It can automatically measure the number of poles, polarity, peak value, angle, area, width, half-maximum width, magnetization angle, etc. of the specimen; a variety of magnetic field units are available: mT, G, A/m, Oe, etc.

The results of each test parameter include the maximum value, minimum value, average value, and standard deviation.

It can automatically draw X-Y rectangular coordinate magnetic field distribution diagrams, polar coordinate magnetic field distribution diagrams, 2nd to 32nd harmonic analysis diagrams, three-dimensional magnetic field distribution diagrams, etc.

The file management function is powerful, with functions such as automatically saving data, deleting data, and clearing all data.


TY2200 Surface Magnetic Distribution Automatic Testing Device tunkia

Test Result Data

TY2200 Surface Magnetic Distribution Automatic Testing Device tunkia

Test Results And Magnetic Field Curve (waveform can be enlarged)

TY2200 Surface Magnetic Distribution Automatic Testing Device tunkia

Test Results And Polar Plots

TY2200 Surface Magnetic Distribution Automatic Testing Device tunkia

Surface Magnetic 3D Distribution Map


TY2200 Surface Magnetic Distribution Automatic Testing Device tunkia

Harmonic Analysis Diagram


6. Ordering Information

TY2200 Surface Magnetic Distribution Automatic Testing Device tunkia



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