TUNKIA TY2100 Surface Magnetic Field Automatic Testing System

TY2100 Surface Magnetic Field Automatic Testing System

Name: TY2100 Surface Magnetic Field Automatic Testing System
Brand: TUNKIA
Rating: 5.0 (49 reviews)

TY2100 is a special equipment for automatically measuring the magnetic field distribution of permanent magnet materials and motor rotor surface. The system enables fully automated 3D scanning of the sample surface, automatically calculates the surface magnetic field distribution and magnetic parameters of each pole, and generates corresponding surface magnetic field distribution curves.

Model:
TY2100
Brand:
TUNKIA


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TY2100 Surface Magnetic Field Automatic Testing System

Tunkia TY2100 Surface Magnetic Field Automatic Testing System

*Above picture is only for reference, subject to actual delivery

1. Summary

TY2100 is a fully automated system specifically designed for measuring the surface magnetic field distribution of permanent magnets and motor rotors.

It mainly consists of a test platform (integrated digital tesla meter, three-axis probe positioning system, rotary chuck, and motion controller), planar sample fixture (optional), computer, and software.

The system enables fully automated 3D scanning of the sample surface, automatically calculates the surface magnetic field distribution and magnetic parameters of each pole, and generates corresponding surface magnetic field distribution curves.

2. Features

• Tesla Meter: Measuring range: 0～2000mT, minimum resolution: 10μT, uncertainty of measurement: 0.5%.

• Hall Probe: The sensing chip of the probe is encapsulated with wear-resistant material, providing elasticity and reducing the risk of breakage.

• Rotating Test Platform: The test platform is equipped with a rotary chuck, which is driven by a precision stepping motor to drive the tested sample to rotate in the W -axis direction.

• Chuck and Bearing: the concentricity of the standard chuck is 0.05 mm, which makes the operation more stable.

• 4 Axis Motion Control: The motion control of XYZW axis has two modes: software automatic control and key manual control.

• Non-magnetic Three-jaw Chuck (Optional): A non-magnetic three-jaw chuck is available as an option for special application scenarios.

• Plane Sample Fixture (optional): used to measure plane specimens and cube specimens.

• Radial Probe (optional): used for surface magnetic measurement of plane sample, cube sample, etc.

3. Applications

• Measuring Ring Specimens: It can test cylindrical permanent magnets, multi-pole magnetic rings, magnetic tiles, small motor rotors, etc. of different sizes.

• Planar Specimens Measurement (optional): Planar specimen fixture and Radial probe can be selected to measure the surface magnetic distribution characteristics of plane specimens and cube specimens.

• Surface Magnetic Parameters: pole number, polarity, peak value of magnetic pole, angle, area, width, half-width height, magnetization angle; The results of each table magnetic parameter include maximum value, minimum value, average value, standard deviation, etc.

• Surface Magnetic Field Curve Plotting: Supports plotting of X-Y Cartesian magnetic field distribution diagrams, polar coordinate magnetic field distribution diagrams, 2nd–32nd harmonic analysis charts, and 3D magnetic field distribution diagrams.

4. Specifications

Tesla-Meter	Measuring Range	0 ～ 2000 mT
	Minimum Resolution	10 μT
	Uncertainty of Measurement (k= 2 )	0.5%
XYZ Axis	Adjustable Stroke	XY axis：0～100 mm
	Adjustable Stroke	Z axis：0～200 mm
	Minimum Resolution	0.01 mm
	Positioning Accuracy	± 0.02 mm
W Axis	Rotating Range	0～360°
	Subdivision	50000 / 360°
	Concentricity	0.05 mm
	Concentricity of the Non-magnetic Three-jaw Chuck	0.1 mm
	Maximum Rotation Speed	2s / 360°

Note: If the sample size exceeds the supported range, users may customize the XYZ stroke according to their requirements.

5. Specifications of Specimens

Ring Specimens	Chuck Clamping Range	Internal diameter: Φ 2 mm ~ 70 mm External diameter: Φ 24 mm ~ 64 mm
	Diameter	≤ Φ 350 mm
	Weight	≤ 3 kg
Flat Specimens	Size	≤100 mm × 100 mm (L×W)
Flat Specimens	Weight	≤ 3 kg

Notes:

• If the inner or outer diameter of the ring-shaped sample exceeds the clamping range listed above, an optional alternative chuck or customized fixture can be provided.

• A heavy-duty rotary stage can be customized upon request.

• When testing planar samples, an optional dedicated sample fixture and axial Hall probe must be selected.

6. General Specifications

Power Supply	AC ( 220 ± 22 ) V，( 50 ± 2 ) Hz
Temperature Performance	Working Temperature：0°C～40°C； Storage Temperature：-20°C～70°C
Humidity Performance	Working Humidity：40%～80% R·H，No condensation Store Humidity：< 95% R·H，No condensation
Weight	Approx. 30 kg
Size	450 mm(W) ×510 mm(D) × 710 mm(H)

7. Auto-testing Software

☆ Automatic test Software for Magnetic Distribution of Surface

Tunkia TY2100 Surface Magnetic Field Automatic Testing System

• The system is equipped with automated testing software, which completes the entire measurement process automatically except for parameter settings.

• Users can configure the test plan through the software, including parameters such as start point, end point, movement speed, and minimum step size. Once the plan is loaded, the system can automatically position the probe at the starting point and begin testing with a single click, making it ideal for fast, batch testing of specimens with the same specifications.

• It provides real-time display of the measured magnetic field values and curves, allowing real-time monitoring of sampling waveforms, and the test process can be interrupted at any time.

• The software can automatically detect the zero position of the magnetic pole sector and has optimized motor control to ensure perfect alignment of the start and stop positions.

• Alarm thresholds can be set freely; upper and lower limits are user-definable, and testing can be set to stop automatically when limits are exceeded.

• Includes a sine wave comparison function that allows comparison between the measured waveform and an ideal sine wave.

• Automatically measures pole count, polarity, peak value, angle, area, width, FWHM (Full Width at Half Maximum), magnetizing angle, etc.; multiple magnetic field units are available: mT, G, A/m, Oe, etc.

• Each test result includes maximum, minimum, average, and standard deviation values.

• Automatically generates X-Y Cartesian magnetic field distribution maps, polar coordinate field maps, 2–32 order harmonic analysis charts, and 3D magnetic field distribution plots.

• Powerful file management features, including automatic data saving, data deletion, and full data clearing.

Tunkia TY2100 Surface Magnetic Field Automatic Testing System

Test result statistics

Tunkia TY2100 Surface Magnetic Field Automatic Testing System

Test results and magnetic field curve (waveform can be enlarged)

Tunkia TY2100 Surface Magnetic Field Automatic Testing System

Test results and polar plots

Tunkia TY2100 Surface Magnetic Field Automatic Testing System

Surface magnetic three-dimensional distribution map

Tunkia TY2100 Surface Magnetic Field Automatic Testing System

Harmonic analysis diagram

8. Configuration List

S/N	Name	Qty	Config.	Remark
1	TY2100 Test Platform	1	Standard	Includes a 3-axis probe positioning system, rotary test platform, digital tesla meter, motion control module, and data acquisition module.
2	Testing Software	1	Standard
3	Instructions and Certificate of Conformity	1	Standard
4	Test Leads, supplied Accessories	1	Standard
5	Non-magnetic Three-jaw Chuck	1	Optional
6	Planar Sample Fixture	1	Optional	For testing flat samples
7	Axial Hall probe	1	Optional	For testing flat samples
8	Workbench	1	Optional	Third-party product
9	Computer	1	Optional	Third-party product
10	Printer	1	Optional	Third-party product