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TY2500 Multi-Probe Surface Magnetic Distribution Test Device

TY2500 Multi-Probe Surface Magnetic Distribution Testing Device is suitable for measuring the surface magnetic distribution of permanent magnet rotors in wind power generation systems. The system uses 48-channel hall probes to sample simultaneously, and controls the sensing distance between the probe and the rotor through horizontal and vertical movement. The frequency converter drives the rotor to rotate to scan the magnetism of the rotor surface.
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TY2500 Multi-Probe Surface Magnetic Distribution Test Device

TY2500 Multi-Probe Surface Magnetic Distribution Test Device tunkia

*Above picture is only for reference, subject to actual delivery

1. Summary

TY2500 Multi-Probe Surface Magnetic Distribution Testing Device is suitable for measuring the surface magnetic distribution of permanent magnet rotors in wind power generation systems. The system uses 48-channel hall probes to sample simultaneously, and controls the sensing distance between the probe and the rotor through horizontal and vertical movement. The frequency converter drives the rotor to rotate to scan the magnetism of the rotor surface. The PC simultaneously draws a 2D diagram of the surface magnetic field distribution. After the test is completed, it can output the 3D diagram. The computer can display, print and store measurement data, curves, magnetic field distribution diagrams and test reports, etc.


2. Features

The test host integrates a 48-channel Gaussmeter, with a measurement range of 0 to 2000 mT, a minimum resolution of 0.1 mT, and a measurement uncertainty of 0.5%.

The Hall probe integrated board integrates 48-channel Hall probes for magnetic field measurement, with a single-channel sampling speed of 100 points/s.

The sensor chip of the Hall probe is encapsulated by wear-resistant material, which is elastic and not easy to break.

The multi-probe test platform uses a marble platform as the base plate. Each axis uses imported stepper motors with limit protection. The guide rails are made of aluminum non-magnetic material and are precision machined. The adjustment position during the test is precise and easy to operate.

The motor control device can control the movement of the Hall probe integrated board in the Y-axis and Z-axis through a stepper motor to perform fine-tuning and find the best test point.

A laser rangefinder is installed at each end of the Hall probe integrated board (the distance between the rangefinders is adjustable to adapt to different sample sizes) to test the distance between the Hall probe integrated board and the motor rotor under test. Use two distance meters to ensure that the Hall probe integrated board is parallel to the rotor under test.

All equipment is placed on a movable testing platform. The four legs of the testing platform are equipped with rollers and can be fixed by anchor bolts to facilitate the operator to push the platform to determine the testing station.

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Diagram of TY2500 (the flange encoder and dynamic balancing device are not standard accessories)



3. Specification

Tesla Meter

Measurement range

02000 mT

Resolution

10 μT

display digits

6-digit decimal display

Optimal measurement uncertainty (k=2)

0.5%

Hall plate distribution①

48-channel Hall slices are evenly distributed with 40 mm straight lines.

Platform Motor



YZ axis range②

200 mm x 200 mm

Minimum resolution

0.01 mm

Positioning accuracy

± 0.02 mm

Note: ① The number of Hall probes is related to the actual specimen under test.

② The stroke range is related to the specimen size. The user must provide the information of the rotor diameter, width, and on-site test environment.



4. Main Testing Steps

Place the specimen to the dynamic balancing device, which can rotate the specimen evenly at low speed (<1 rpm). This action is completed by the user; and fix the flange encoder on the end of the motor rotor shaft.

The operator moves the test platform to the vicinity of the magnetic pole of the rotor under test (distance 10~20mm), and fixes the test platform through anchor bolts; connects various wires required for testing, turns on the power, and starts the computer and software.

The operator observes the distance from the multi-probe sensor to the motor's magnetic pole through the control panel (the distance is measured by a laser distance meter, and the user determines the test point).

The dynamic balancing device makes the motor rotor rotate evenly at low speed. Click the test button of the host computer to start the test.

The software automatically reads the data from 48-channel probes and draws the surface magnetic distribution curve.

After the motor rotor under test completes one revolution, the test is completed and a test report is produced.

After the single specimen test is completed, the test platform is removed and the tested specimen is lifted away.


5. Auto Testing Software

TY2500 Multi-Probe Surface Magnetic Distribution Test Device tunkia

Test Results - 2D curve graph


TY2500 Multi-Probe Surface Magnetic Distribution Test Device tunkia

Test Results - Curve Superposition

TY2500 Multi-Probe Surface Magnetic Distribution Test Device tunkia

Test Results - 3D graph


6. Configuration List

S/N

Name

Quantity

Configuration

Note

1

TY2500 Test Host

1

Standard

Contains 48-channel Gaussmeter

2

Multi-probe Test Platform

1

Standard

Motor control included

3

Movable Inspection Table

1

Standard

Hall probe integrated board (including 48-channel probes)

4

Testing Software

1

Standard


5

Instructions and Certificates

1

Standard


6

Test Leads, Supplied Accessories

1

Standard


7

Computer

1

Optional

Third party product

8

Printer

1

Optional

Third party product

Remarks: The above is for reference only. The specific configuration list should be subject to the technical agreement.


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