TS2800A Surface Insulation Resistance Measurement and Analyzer for Electrical Steel Sheets

The TS2800A is a system specifically designed for measuring the surface insulation resistance (single-side) or interlamination resistance (double-side) of electrical steel sheets.

  • TS2800A

  • TUNKIA

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TS2800A Surface Insulation Resistance Measurement and Analyzer for Electrical Steel Sheets

(Original model: TS1710)

TUNKIA TS2800A Surface Insulation Resistance Measurement and Analyzer for Electrical Steel Sheets

* The image is for reference only. Configurations and details may vary depending on the application scenario.

1. Summary

The TS2800A is a system specifically designed for measuring the surface insulation resistance (single-side) or interlamination resistance (double-side) of electrical steel sheets.

The system consists of a test main unit, a fully automatic test fixture (including two sets of contact actuator mechanisms, an automatic moving test platform, an automatic turning device, an automatic loading/unloading device, and a safety guard), a system verification standard, an operation panel, a computer, and automatic test software.

2. Reference Standard

  • GB/T 2522-2017 Methods of Test for the Determination of Coating Insulation Resistance and Coating Adhesion of Electrical Strip and Sheet

  • IEC60404-11 Magnetic materials - Part 11: Method of test for the determination of surface insulation resistance of magnetic sheet and strip

  • ASTM A717 / A717M Standard Test Method for Surface Insulation Resistivity of Single-Strip Specimens

  • JIS 2550-4-2011 Test methods for electrical steel strip and sheet -- Part 4: Methods of test for the determination of surface insulation resistance of electrical strip and sheet

3. Feature

  • Fully automatic loading, turning, testing, data uploading, and unloading.

  • Automatically measures five different test areas, with no overlap between the front and back sides.

  • Capable of 24-hour continuous operation.

  • Manual loading is standard; automated loading methods such as AGV (Automated Guided Vehicle) can be customized.

  • Ensures personnel safety, functional safety, and information security.

  • High reliability, fault tolerance, upgradeability, and ease of maintenance.

  • Data fusion and sharing, ensuring data comparability and consistency.

  • Built-in precision DC stabilized voltage source and precision DC current measurement unit.

  • Equipped with a standard resistor board for daily system verification.

  • Optional barcode reader (accessory) for automatic barcode scanning.

4. Function

☆  Test Chamber

TS2800A Surface Insulation Resistance Measurement and Analyzer for Electrical Steel Sheets

☆  System Layout

TUNKIA TS2800A Surface Insulation Resistance Measurement and Analyzer for Electrical Steel Sheets

5. Safety Design

Transparent safety shield: Ensures operator safety while allowing observation of the internal testing process from outside.

Indicator light: Illuminates green during normal operation and red when an abnormal condition occurs.

6. Specification

6.1 Electrical Parameter Specifications

Voltage Output Range

DC,0 ~ 500 mV

Current Measurement Range

DC,0 ~ 1.2 A

Best Measurement Uncertainty (k=2) of Voltage and Current

0.1%*RG

Current Measurement Range for Copper Plate Test

0.98 A ~ 1.00 A

6.2 Contact Actuator

Type

Contact A (standard)

Contact B (optional)

Area of Single Contact

64.5 × (1± 1%) mm2

100 × (1± 1%) mm2

Area of 10 Contacts

645 × (1± 1%) mm2

1000 × (1± 1%) mm2

Total Pressure of 10 Contacts

1290 × ( 1 ± 5% ) N

2000 × ( 1 ± 5% ) N

Pressure Measurement Range

<5.00 N/mm2

Best Measurement Uncertainty (k=2) of Pressure

0.5%

Pressurization Time

Within 20 s per test point

6.3 Requirements of Specimens

Specimen Size: ( 1000 mm ~ 1200 mm ) ×100 mm (length × width)

Specimen Thickness: 0.1 mm ~ 1.0 mm

Other Requirements: The surface should be clean, flat, free from spots and scratches

7. General Specification

Power Supply

AC ( 220 ± 22 ) V, ( 50 ± 2 ) Hz

Temperature Performance 

Operating temperature: 0 °C to 40 °C;

Storage temperature: -20 °C to 70 °C

Humidity Performance 

Operating humidity: 40% to 80% RH, non-condensing;

Storage humidity: < 95% RH, non-condensing

Air Supply Requirements

Compressed air pressure not less than 0.6 MPa; air consumption not less than 100 L/min

An air compressor may be purchased as an option, or the air supply may be provided by the user

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