TS3000 Magnetic Properties Multifunction Measuring System for Electrical Steel

The TS3000 is a dedicated system for measuring the AC and DC magnetic properties of electrical steel under high and low temperature conditions.
  • TS3000

  • TUNKIA

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TS3000 Magnetic Properties Multifunction Measuring System for Electrical Steel

TS3000 Magnetic Properties Multifunction Measuring System for Electrical Steel

*Above picture is only for reference, subject to actual delivery


1. Summary

The TS3000 is a dedicated system for measuring the AC and DC magnetic properties of electrical steel under high and low temperature conditions. The system primarily consists of a wideband AC magnetic measurement unit, a DC magnetic measurement unit, multiple high-temperature Epstein frames, an optional single-sheet tester, an automatic switching device for the permeameter, a high/low temperature test chamber, and fully automated measurement software.

It supports wideband measurements from DC to 3 Hz...20 kHz for both grain-oriented and non-oriented electrical steel, as well as transformer or motor cores. Magnetic field strength can be measured using either the current method (M.C method) or the H-Coil method (optional).


2. Features  

  • Electrical parameters calibration function.

  • Measurement of magnetic field by M.C and H-Coil (optional).

  • Maximum magnetization field reaches 30 kA/m (700 T Epstein frame).

  • The maximum frequency can be selected to 20kHz.

  • 2 ~ 63 harmonics influence measurement (optional).

  • Slowly reduce amplitude demagnetization for specimen.

  • Temperature impact test can be conducted.

  • Software controlled automatic measurement.

  • Automatic multi-point measurement.

  • The software has been configured with multiple measurement schemes

  • Automatic calculates magnetic parameters and curves.

  • Modular design, easy to upgrade or maintenance.

  • Ultra-wide range of current continuously and stably regulated.

  • Switch the Permeameter by software without repeated wiring.



3. The Reference Standard

  • IEC 60404-2 Magnetic materials-Part 2 Methods of measurement of the magnetic properties of electrical steel strip and sheet by EP.

  • IEC 60404-3 Magnetic materials-Part 3 Methods of measurement of the magnetic properties of electrical steel strip and sheet by SST.

  • IEC 60404-4 Magnetic materials - Part 4: Methods of measurement of D.C. magnetic properties of iron and steel

  • IEC 60404-7 Magnetic materials - Part 7: Method of measurement of the coercivity of magnetic materials in an open magnetic circuit

  • IEC 60404-10 Magnetic materials-Part 10-Methods of measurement of magnetic properties of electrical steel strip and sheet at medium frequencies.



4. Applications

TS3000 Application



5. Specifications of magnetic parameters

Typical Frequency

Magnetic Parameter

Typical measurement Range

Optimal Measurement Uncertainty (k=2)

Optimal Repeatability

DC

Hm

1 A/m...30   kA/m

0.5%

0.2%

Jm

10 mT...2.0 T

1.0%

0.3%

Bm

10 mT...2.1 T

1.0%

0.3%

Br

——

1.0%

0.3%

Hc

——

1.0%

0.5%

μi

——

4.0%

1.5%

μm

——

2.0%

1.0%

50Hz

Hm

5   A/m... 30 kA/m

0.5%

0.2%

Jm / Bm

B5 ... B30000

0.5%

0.2%

Ps

P0.1 ... P1.9   ( P1.7 )

1.0%

0.3%

50Hz / 60Hz

Hm

5   A/m... 30 kA/m

0.3%

0.2%

Jm / Bm

B5 ... B30000

0.3%

0.1%

Ps

P0.1 ... P1.9   ( P1.7 )

0.5%

0.2%

400 Hz

Hm

5   A/m...2.5 kA/m

0.5%

0.2%

Jm / Bm

B5 ... B2500

0.5%

0.2%

Ps

P0.1 ... P1.7   ( P1.5 )

1.0%

0.5%

1 kHz

Hm

5   A/m...800 A/m

1.0%

0.3%

Jm / Bm

B5 ... B800

1.0%

0.3%

Ps

P0.1 ... P1.5   ( P1.0 )

2.0%

0.5%

2.5 kHz

Hm

5   A/m...200 A/m

1.0%

0.3%

Jm / Bm

B5 ... B200

1.0%

0.3%

Ps

P0.1 ... P1.0

2.0%

0.5%

10 kHz

Hm

5   A/m...100 A/m

2.0%

0.5%

Jm / Bm

B5 ... B100  

2.0%

0.5%

Ps

P0.1 ... P0.5

4.0%

1.0%

20 kHz

Hm

5   A/m...50 A/m

2.0%

0.5%

Jm / Bm

B5 ... B50

2.0%

0.5%

Ps

P0.1 ... P0.2

4.0%

1.0%

  • Conditions :(23 ± 5)℃, demagnetized before measurement.

  • Accuracy: 1%~2% deviation will occur according to the way and position of loading the sample in the measuring frame.

  • Repeatability: put the same specimens in the specified position and keep it from moving, and measure it repeatedly for 10 times. Take the maximum or minimum value of 10 measurements minus the average value divided by the average value, and the maximum value of the two represents repeatability.

  • Note: [1] The table only gives reference measuring points, and the indexes such as Hm, Jm/Bm, Ps that can be reached by the specimens during actual measure are related to the performance of the material, quality of the specimens, frequency, current, voltage, etc.

  • Note: [2] B5 refers to the magnetic flux density value when the magnetic field H is 5 A/m, and the typical measuring points of non-oriented steel are in parentheses.

  • Note: [3] P0.1 refers to the specific total loss value when flux B is 0.1T, and the typical measure point for non-oriented steel is in parentheses.

  • Note: [4] For medium and high frequency measurement, select the corresponding Epstein frame.

  • Note: [5] The uncertainty and repeatability are at typical measuring points, and are related to the performance of the measured material.


6. Specifications of Electrical Parameters (AC)

Output

Excitation Voltage

0.1 Vrms200 Vrms

Frequency Range

3 Hz... 20   kHz

Effective Excitation Power

0 1500 VA

Excitation Current

0.5 mApk45 Apk

Harmonic Loading

2...15...63rd

Measurement

Frequency Range (Hz)

Voltage and Current Effective   Value Optimal Measurement Uncertainty   (k=2)

Active Power Optimal Measurement   Uncertainty (k=2)

3 ≤ F < 45

0.1%*RG

0.2%*FS

45 ≤ F ≤ 65

0.05%*RG

0.1%*FS

65 ≤ F ≤ 400

0.05%*RG

0.15%*FS

400 < F ≤ 1 k

0.1%*RG

0.2%*FS

1 k < F ≤ 2.5 k

0.2%*RG

0.5%*FS

2.5 k < F ≤ 10 k

0.5%*RG

1.0%*FS

10 k < F ≤ 20 k

1.0%*RG

2.0%*FS

  • Note ⑥: RG is the range value; ⑦: FS = voltage range value × current range value, when the phase angle is within 75°.


7. Specifications of Electrical Parameters(DC)

Output

Excitation Voltage

± 0.1 V ~ ± 20 V

Excitation Current

± 0.5 mA ~ ± 40 A

Effective Excitation Power

0 ~ 800 W

Current Adjustment Fineness

0.005%*RG

Measurement

Excitation Current

Optimal Measurement Uncertaintyk=2

0.2%*RG

Flux

Range

5 mWb, 100 mWb, 350   mWb

Drift

± (0.05%*RG) / min or

± 1 μWb/min (Whichever is   greater)

Optimal Measurement Uncertaintyk=2

0.3%*RG+ 5 μWb


8. Temperature Controller

Inside Volume

150 L

Inside Dimensions

500mm × 600   mm × 600 mm(W × D × H)

Quality

About 250kg

Temperature   Range

-40℃ ~ 200℃

Low   temperature to-50℃,High   temperature to 220℃

Stability of   Temperature

± 0.5℃

Deviation of   Temperature

± 2.0℃

Time of Temperature   Rise

Temperature   rises from -40 ° C at 1~5 ° C every minute. The total time to 200 ° C is less   than 70 minutes.

Time of Temperature   Drop

The   compressor starts at 25 ° C and the temperature drops at 1~ 4 ° C every   minute. When the temperature drops to -40 ° C, the cooling time is less than   35 minutes

Other

Cooling and   heating systems with integrated control functions


9. Epstein Frame

TS3000 Magnetic Properties Multifunction Measuring System for Electrical Steel Epstein Frame

The built-in coil of air flux compensation conforms to IEC60404-2 or IEC60404-10 standards.

The cutting and placement of specimens shall comply with IEC60404-2.

Type

Model

Length

Turns

Lumen

Height

Measurement Method

Maximum Magnetization Field

Working

Temperature

Frequency

Regular Epstein Frame

TS7000-A

25 cm

700 T

10 mm

M.C

10 kA/m

0℃~45

400 Hz

TS7000-B

25 cm

700 T

10 mm

M.C

30 kA/m

0℃~45

400 Hz

TS7000-A-HM

25 cm

700 T

10 mm

M.C / H-Coil

10 kA/m

0℃~45

400 Hz

TS7000-B-HM

25 cm

700 T

10 mm

M.C / H-Coil

30 kA/m

0℃~45

400 Hz

Medium Frequency Epstein Frame

TS7010

25 cm

200 T

5 mm

M.C

800 A/m

0℃~45

400 Hz10 kHz

High Frequency Epstein Frame

TS7020

25 cm

100 T

5 mm

M.C

100 A/m

0℃~45

10 kHz20 kHz

High Temperature Epstein Frame

TS7100-A

25 cm

700 T

10 mm

M.C

10 kA/m

-55~220

400 Hz

TS7100-B

25 cm

700 T

10 mm

M.C

30 kA/m

-55~220

400 Hz

TS7100-B-HM

25 cm

700 T

10 mm

M.C / H-Coil

30 kA/m

-55~220

400 Hz

  • Note: The user shall select the corresponding Epstein frame according to the test frequency and the maximum magnetic field.

  • Note: Select both M.C and H-coil for measurement. The host must support the M.C and H-coil methods.


10. Single Sheet Tester (optional)

TS3000 Magnetic Properties Multifunction Measuring System for Electrical Steel

Type

Model

Specimens size

(W × L)

Specimens Thickness

Measurement Method

Maximum Magnetization Field

Working

Temperature

Frequency

Basic

TS7500

500 mm × 500 mm

0.1 mm0.5 mm

M.C

10 kA/m

0℃~45

100 Hz

Upgrade

TS7510-A

500 mm × 500 mm

0.1 mm0.5 mm

M.C

10 kA/m

0℃~45

100 Hz

TS7510-B

300 mm × 300 mm

0.1 mm0.5 mm

M.C

10 kA/m

0℃~45

100 Hz

TS7510-C

100 mm × 300 mm

0.1 mm0.5 mm

M.C

10 kA/m

0℃~45

100 Hz

TS7510-D

30 mm × 300 mm

0.1 mm0.5 mm

M.C

10 kA/m

0℃~45

100 Hz

TS7510-A-HM

500 mm × 500 mm

0.1 mm0.5 mm

M.C / H-Coil

10 kA/m

0℃~45

100 Hz

TS7510-B-HM

300 mm × 300 mm

0.1 mm0.5 mm

M.C / H-Coil

10 kA/m

0℃~45

100 Hz

TS7510-C-HM

100 mm × 300 mm

0.1 mm0.5 mm

M.C / H-Coil

10 kA/m

0℃~45

100 Hz

TS7510-D-HM

30 mm × 300 mm

0.1 mm0.5 mm

M.C / H-Coil

10 kA/m

0℃~45

100 Hz

  • Note: The maximum magnetic field strength that can be achieved is related to the maximum excitation current that can be loaded.

  • Note: If single sheet tester supporting H-coil is selected. The host shall support the M.C and H-coil.


11. Solenoid (optional)

TS3000 Magnetic Properties Multifunction Measuring System for Electrical Steel

Model

TS7750-A-55-600

TS7750-B-55-600

Type

Single   solenoid

Double   solenoid

Diameter   (Ф)

55   mm

55   mm

Length   (L)

600   mm

600   mm

Turns

About   2270 T

About   2270 T

Maximum   Current (Imax)

DC,± 20 A

DC,± 10 A

Coil   Constant (KH)

About   3780 1/m

About   3780 1/m

Coil   Constant (KB)

About   4.75 mT/A

About   4.75 mT/A

Coil   Impedance

About   1.8 Ω

About   3.6 Ω

Dimensions (L×W×H,mm)

650   × 230 × 230

650   × 600 × 230

Quality

About   50 kg

About   100 kg

Working   Temperature

0°C~45°C

0°C~45°C

l Notes:The   maximum magnetic field that can be achieved is related to the power load   capacity.


12. Type A/B Permeameter (Optional)

TS3000 Magnetic Properties Multifunction Measuring System for Electrical Steel

Model

TS7710-A

TS7710-B

Type

Type-A Permeameter

Type-B   Permeameter

Magnetic Field Strength H

(   1 ~ 200 ) kA/m

(   1 ~ 50 ) kA/m

Magnetic Field Measurement

Magnetic field   coil

Rogowski-Chattock coil

Specimen Length L

≥   250 mm

≥   100 mm

Device Dimensions (L X W X H)

490   mm × 330 mm × 240 mm

580   mm × 220 mm × 270 mm

Device Weight

Approx. 65 kg

Approx. 53 kg


12. Multichannel Permeameters Switch

TS3000 Magnetic Properties Multifunction Measuring System for Electrical Steel

  • The device is an accessory for a device measuring the magnetic properties of soft magnetic materials or electrical steel.

  • A number of magnetic measuring host (DC or AC) or excitation device (Epstein frames, single sheet testers, etc.) terminal of the excitation and the measuring terminal can be connected to the device by wire, and freely switch through software.

  • Access up to 2-channel magnetic measuring host and 6-channel excitation device.


14. Fully Automatic Testing Software

  • Compatible with Windows operating systems; intuitive and user-friendly interface.

  • Fully automated control and computation with intelligent judgment to minimize errors caused by manual operations.

  • Automatically measures key AC and DC magnetic properties including Hm, Bm, Jm, Ps, Ss, Bs, Br, Hc, μi, and μm; generates corresponding curves such as hysteresis loops, basic magnetization curves, loss curves, and permeability curves.

  • Supports both scanning and impulse methods for magnetic parameter measurements.

  • Real-time display of excitation current and magnetic flux; sampled waveforms and system status are shown in multiple windows with real-time monitoring and the ability to halt the test at any moment.

  • Test parameters can be saved as test plans for convenient reuse.

  • Test reports include complete curves, measurement results, test conditions, and specimen parameters.

  • Powerful data management functions, including automatic data saving, data deletion, and one-click data clearing.

  • Multiple export options: reports can be printed directly, or exported as JPG images or Excel spreadsheets.

  • Supports various printer models and print preview; test reports can be customized with user names and logos.


15. Configuration List

S/N

Name

Qty

Config.

Remark

1

TS3000 Excitation and Measurement Host

1

Standard

Including   cabinet

2

TS7100-B High Temperature Epstein Frame

1

Standard

700   T, 1 A/m~30 kA/m, -55℃~220℃

3

TS7900 Mult-channel Permeameter Switch

1

Standard


4

High   and Low Temperature Chamber

1

Standard


5

Testing Software

1

Standard


6

Instructions and Certificate of Conformity

1

Standard


7

Test Leads, Supplied Accessories

1

Standard


8

Epstein   Frame

1

Optional

Choose according   to your needs

9

Single Sheet Tester

1

Optional

Choose according   to your needs

10

Type-A Permeameter

1

Optional


11

Type-B Permeameter

1

Optional


12

Solenoid

1

Optional


13

Work   Bench

1

Optional

Third-party   products

Customized   size according to the equipment to be placed on the desktop

14

Sartorius Electronic Balance

1

Optional

0.1~3.2kg, accuracy: 0.1g

15

Computer

1

Optional

Third-party   product

16

Printer

1

Optional

Third-party   product

Note: The above is for reference only. The specific configuration list shall be subject to the technical agreement.


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